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Heating equipment series tailored for research scenarios
KHQ-P500 Quartz Lamp Point-Focus Heater
Product Overview
The KHQ-P500 is a point-source heater that uses a quartz halogen lamp as the radiation heat source and employs a metal reflector to focus energy for localized high heat flux loading. The device concentrates radiant energy from the lamp onto specific areas of the sample via a reflective cavity, enabling rapid heating without physical contact. It integrates seamlessly with thermocouples, infrared sensors, temperature controllers, and test machine platforms to form a controllable thermal loading system. Compared to full-chamber heating, this focused approach delivers faster, targeted thermal input to small regions, minimizes unintended heating of surrounding areas, and easily integrates with tensile, fatigue, thermal shock, and structural thermal response testing setups. Featuring a compact design and water-cooling system, the KHQ-P500 is ideal for applications requiring high heat flux density and rapid thermal response.
Product Positioning
Millimeter-scale localized high heat flux loading
Uses a quartz halogen lamp as the radiant heat source. A metal reflector focuses energy onto specific areas of the sample for rapid, non-contact heating while minimizing thermal exposure to surrounding regions.
Water-cooled compact controllable thermal load unit
The water-cooled structure improves thermal stability during continuous operation. It can be integrated with thermocouples, infrared sensors, temperature controllers, and test platforms to form a controllable thermal loading system.
Product Type
How it works
Upon power-up, the quartz halogen lamp emits a broad-spectrum radiation dominated by infrared. The reflector cavity collects this energy and focuses it forward to the focal zone. When samples are positioned near the designed focal point, they receive high local radiative heat flux. By adjusting input power, sample position, and defocus distance, the actual heating intensity and effective heat spot size can be controlled.
The temperature closed-loop solution uses a thermocouple or infrared sensor to sample the specimen temperature, with the controller adjusting the light source power accordingly. Compared to heating the entire furnace chamber, point focusing is better suited for rapid, targeted thermal input to small areas and integrates easily with testing setups for tensile, fatigue, thermal shock, and structural thermal response experiments.
Core Advantages
Water-cooled point-focus heater built with a 500 W quartz halogen lamp and metal-reflector focusing system, featuring millimeter-scale focal zone, rapid thermal response, non-contact heating, and seamless integration with temperature measurement control and test platforms.
Localized focused heating
Non-contact concentration of radiant energy into millimeter-scale zones, ideal for small specimens or localized thermal loading.
Fast thermal response
Quartz halogen lamps have low thermal inertia, allowing rapid adjustment of heat input after power changes.
Contactless
The heat source makes no mechanical contact with the sample, facilitating integration with mechanical fixtures and measurement systems.
water-cooled structure
Continuously dissipates heat from the reflective cavity and housing to improve structural thermal stability during continuous operation.
Adjustable Power
Adjust lamp power via the single-phase 220 V voltage/power control unit.
Easy to integrate
Supports configurable thermocouples, infrared temperature measurement, PID control, and integration with test rigs.
Key Technical Specifications
| Product Model | KHQ-P500 |
| Heat Source Type | Quartz Halogen Lamp / Infrared Radiant Heat Source |
| Rated Power | 500 W |
| Rated Voltage | 82 V |
| External Control Power | Single-phase AC 220 V; drives the light source via an AC voltage/power control unit. |
| Heating Method | Point-focus, non-contact radiant heating |
| Focusing distance for drawings | Approx. 20.5 mm |
| Drawing focal area | Approximately 5 mm |
| Cooling Method | liquid cooling |
| Temperature Measurement | Supports thermocouples, infrared thermometers, or thermal cameras |
| Control Mode | Manual power adjustment; scalable PID closed-loop and program temperature control |
| Mounting Type | Modular installation with fixed mounts, angle adjustment, or motion platforms |
Front View and Dimensions
Product Dimensions
Typical Applications
Localized thermal response of material
Apply rapid thermal loads to localized regions of metals, ceramics, and composites to study temperature rise, thermal diffusion, and thermal deformation.
Thermal Shock / Thermal Cycling
Build rapid heating-cooling cycles for thermal cycling studies of coatings, interfaces, and small-scale specimens.
Mechanical Testing Accessories
Combines with tensile, fatigue, creep, and bending equipment to perform thermo-mechanical coupling tests under localized high-temperature conditions.
Local preheating / heat treatment
Ideal for small-area preheating, welding assistance heating, localized heat treatment, and process validation.
Research Platform Integration
Can be integrated with 3-axis platforms, robots, data acquisition systems, and program temperature control systems to form an automated thermal loading unit.
System Configuration and Control Mode
| Configuration Type | Typical Components | Use Cases |
|---|---|---|
| Basic Power Regulation | Focusing heating head, power controller, cooling assembly, mounting bracket | Process exploration, rapid heating, and experiments with low constant-temperature precision requirements. |
| Closed-loop temperature control | Basic Configuration + Thermocouple or Infrared Temperature Sensor + PID Controller | Target temperature control, heat preservation, over-temperature protection, and repeatability testing |
| Automated Integration Suite | Closed-loop system + 3-axis platform/robotic arm + data acquisition and host computer | Multi-point switching, scan heating, test process linkage, and automatic recording |
Selection Details & Customization Services
Product power, focal length, and control method should be determined jointly based on the sample and test objectives. Before selection, clarify the following information to ensure the spot size, heating rate, and temperature stability meet actual operating conditions:
- Sample material, dimensions, thickness, weight, and surface condition
- Heated zone dimensions, target temperature, allowable ramp-up time, and hold time
- Temperature fluctuation, repeatability, measurement accuracy, and whether temperature curve logging is required
- Fixed-point scanning, multi-position switching, or mobile scanning
- Installation space, working distance, fixture interference, and cooling and safety protection conditions
Available Customizations
- Different power outputs, focal lengths, and target spot sizes
- Fixed, adjustable-angle, or three-axis movable mounting structures
- Thermocouple, Infrared Thermometry, and Dual-Point Verification Solution
- PID closed-loop temperature control, programmable temperature ramping, hold function, and over-temperature protection
- Temperature, Power, and Alarm Data Collection and Export
- Integrate with test machines, robotic arms, fixtures, and automation platforms
Usage and Safety Instructions
- ⚠Strong visible and infrared radiation is emitted during operation. Do not look directly at the light source or focus area. Use appropriate eye and radiation protection equipment.
- ⚠The sample, heating head tip, and surrounding structures may be hot. Install heat guards and allow adequate cooldown time after power-off.
- ⚠Keep the air-cooled channel clear. Do not operate continuously if cooling is abnormal, the reflector surface is contaminated, or electrical connections are loose.
- ⚠Infrared temperature readings are affected by emissivity, angle, and spot size coverage. For highly reflective metals, combine with thermocouples or use a calibrated measurement solution.
- ⚠For adhesives, coatings, and materials that may emit volatiles, evaluate ventilation, smoke extraction, and fire safety conditions.
Product Value
The water-cooled reflective focusing structure concentrates radiant energy from the quartz halogen lamp into a millimeter-scale focal zone. Offering non-contact, rapid thermal response, it integrates seamlessly with temperature measurement, control systems, and test platforms to deliver a compact, reliable point heat loading solution for material local thermal response, thermal shock, thermal cycling, and mechanical testing.