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Laser Heating Head

Laser heating head

Product Overview

The Kuh Coherent Laser Heating Head is designed for continuous-wave laser thermal loading applications up to 2000 W. It uses fiber input, collimation, beam shaping, and focusing optics to deliver stable energy from the laser source to a specific area of the sample, enabling non-contact, rapid-response, and power-density-controlled localized heating. The product can function as a standalone optical terminal or integrate with lasers, chillers, infrared thermometers, motion platforms, robotic arms, test machines, and closed-loop temperature control systems to form a complete laser heating system.

Product Positioning

≤2000 W High-Power Adapter

Designed for continuous laser thermal loading up to 2 kW, meeting high-temperature, rapid heating, and high heat load requirements.

Beam Shaping and Flexible Integration

Supports customizable beam spot shapes and integrates with lasers, temperature measurement systems, and motion platforms to form a complete heating system.

Product Type

HeatLaser
Download Product Manual (PDF)
Download Technical Specifications

How it works

Continuous laser generated by the laser source enters the heating head via a transmission fiber. The divergent beam is first collimated by a collimation assembly, then redistributed in energy through shaping or focusing optics according to process requirements to form a heated spot with specified size and energy distribution at the set working distance. During heating, laser energy is absorbed by the sample surface and converted into heat, achieving localized temperature rise, thermal retention, or periodic thermal loading.

Unlike laser cutting and welding, which prioritize peak power density and penetration depth, laser heating focuses on spot size, energy distribution, working distance, temperature uniformity, and continuous thermal stability. Its goal is not to achieve the smallest possible focal spot, but to establish a suitable and repeatable temperature field tailored to the specific material and test conditions.

Important Notice:"≤2000 W" indicates the maximum laser power compatible with the heating head, which is not equivalent to the actual power absorbed by the sample. "Up to 2000°C" represents the system's heating capacity under specific conditions; the actual temperature depends on laser power, spot size, material absorption characteristics, sample dimensions, heating duration, and cooling conditions.

Core Advantages

Transform lasers from "processing tools" into "controllable heat sources." By controlling beam collimation, shaping, and focusing, precisely manage spot size and energy distribution to concentrate heat exactly where it's needed.

01

≤2000 W high-power laser adapter

Designed for continuous laser thermal loading applications up to 2 kW, with power selection matched to sample size, target temperature, and heating rate.

02

Beam Collimation and Focusing

Control the laser beam propagation state using collimation, focusing, and necessary beam expansion optics to create a stable heating zone at the designated working distance.

03

Supports beam shaping

Supports circular, square, rectangular, and linear beam patterns via various optical configurations to meet uniform heating requirements.

04

Designed for hot-swapping, not cutting or welding

The design focuses on establishing a controllable temperature field by regulating spot size and power density, making the laser a tunable, measurable, and repeatable localized heat source.

05

Contactless Precision Heating

Laser energy directly targets the area of interest without heating surrounding air or fixtures, making it ideal for small areas, complex geometries, localized high temperatures, and rapid thermal cycling.

06

Fast power response and closed-loop temperature control

The laser's output power responds quickly, enabling temperature closed-loop control with infrared thermometers or thermocouples for rapid heating, constant temperature, programmed heating, and over-temperature protection.

07

Modular System Integration

Integrates with 3-axis motion platforms, robotic arms, universal testing machines, fatigue testers, vibration tables, and data acquisition systems.

Key Technical Specifications

Product NameLaser Heating Head
Heating MethodLaser radiation heating
Maximum Compatible Laser Power≤2000 W
Laser Operating ModeContinuous laser (specifics depend on configuration)
Operating wavelengthDetermined based on the laser and optical system compatibility.
Fiber optic interfaceDetermined based on laser configuration
Optical StructureCollimation + Beam Shaping/Focusing
Spot ShapeCustomizable in circular, square, rectangular, linear, and other shapes.
Spot SizeCustomized to your optical configuration and process requirements
Working DistanceDetermine based on focal length and spot requirements
Power AdjustmentAdjust according to the laser output range
Typical system maximum temperatureUp to 2000°C*
Temperature Measurement MethodInfrared or Thermocouple Temperature Measurement (Optional)
Temperature ControlPID closed-loop control (optional)
Cooling MethodConfigure according to actual structure
Optical ProtectionConfigurable and replaceable protective lens
Installation MethodFixed mounts, three-axis platforms, robotic arms
Custom ServicesCustomize power, focal length, spot size, working distance, interface, and control method

Typical Applications

High-Temperature Performance Testing of Materials

Enables rapid localized high-temperature loading for metals, ceramics, superalloys, and composites. Paired with temperature measurement and data acquisition systems to study material thermal response.

Thermo-mechanical coupling test

The heating head can be positioned around equipment such as tensile testers and fatigue testing machines to apply localized thermal loading to the sample's working area, enabling simultaneous application of temperature and mechanical loads.

Thermal fatigue and thermal cycling

Uses cyclic laser power modulation to repeatedly heat and cool a specified area for thermal cycling, thermal fatigue, and localized thermal shock studies.

Research on Superalloys and Refractory Materials

Suitable for local high-temperature testing, preheating, and heat treatment research on nickel-based superalloys, titanium alloys, stainless steel, and other high-temperature-resistant materials.

Additive Manufacturing Auxiliary Heating

Suitable for substrate preheating, interlayer auxiliary heating, forming zone temperature control, and localized post-printing heat treatment.

Composite Material Machining

Local preheating, joining, forming assistance, and process validation for thermoplastic composites.

Coating Resin and Adhesive Layer Curing

Directly heat and rapidly cure target coatings, resins, or adhesive layers by adjusting spot size and power density.

Automated Localized Heating

When integrated with robots or motion platforms, enables precise point heating, scanning heating, path heating, and multi-station heating along predefined trajectories.

System Configuration and Control Mode

Configuration TypeTypical ComponentsUse Cases
Basic Power RegulationFocusing heating head, power controller, cooling assembly, mounting bracketProcess exploration, rapid heating, and experiments with low constant-temperature precision requirements.
Closed-loop temperature controlBasic Configuration + Thermocouple or Infrared Temperature Sensor + PID ControllerTarget temperature control, heat preservation, over-temperature protection, and repeatability testing
Laser Heating System TypeLaser + Transmission Fiber + Laser Heating Head + Cooling Unit + Temperature Measurement Unit + Temperature Control Unit + Safety InterlockComplete laser heating system for high-temperature material testing, thermo-mechanical coupling, and automated localized heat treatment
Automated Integration SuiteClosed-loop system + 3-axis platform/robotic arm + data acquisition and host computerMulti-point switching, scan heating, test process linkage, and automatic recording

Selection Details & Customization Services

Product power, focal length, and control method should be determined jointly based on the sample and test objectives. Before selection, clarify the following information to ensure the spot size, heating rate, and temperature stability meet actual operating conditions:

  • Sample material, dimensions, thickness, weight, and surface condition
  • Heated zone dimensions, target temperature, allowable ramp-up time, and hold time
  • Temperature fluctuation, repeatability, measurement accuracy, and whether temperature curve logging is required
  • Fixed-point scanning, multi-position switching, or mobile scanning
  • Installation space, working distance, fixture interference, and cooling and safety protection conditions

Available Customizations

  • Different power outputs, focal lengths, and target spot sizes
  • Fixed, adjustable-angle, or three-axis movable mounting structures
  • Thermocouple, Infrared Thermometry, and Dual-Point Verification Solution
  • PID closed-loop temperature control, programmable temperature ramping, hold function, and over-temperature protection
  • Temperature, Power, and Alarm Data Collection and Export
  • Integrate with test machines, robotic arms, fixtures, and automation platforms

Usage and Safety Instructions

  • ⚠Strong visible and infrared radiation is emitted during operation. Do not look directly at the light source or focus area. Use appropriate eye and radiation protection equipment.
  • ⚠The sample, heating head tip, and surrounding structures may be hot. Install heat guards and allow adequate cooldown time after power-off.
  • ⚠Keep the air-cooled channel clear. Do not operate continuously if cooling is abnormal, the reflector surface is contaminated, or electrical connections are loose.
  • ⚠Infrared temperature readings are affected by emissivity, angle, and spot size coverage. For highly reflective metals, combine with thermocouples or use a calibrated measurement solution.
  • ⚠For adhesives, coatings, and materials that may emit volatiles, evaluate ventilation, smoke extraction, and fire safety conditions.

Product Value

≤2000 W
High-Power Adapter
Beam Shaping
Customizable in multiple shapes
Max 2000°C
Typical System Heating Capacity

Using collimation, beam shaping, and focusing optics to deliver stable laser energy to a target area, providing a controllable point-wise thermal loading solution for high-temperature material testing, thermo-mechanical coupling studies, and automated local heat treatment.

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