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KHQ-S350 Quartz Lamp Surface Heating Module

KHQ-S350 Quartz Lamp Surface Heating Module

Product Overview

The KHQ-S350 Quartz Lamp Face Heating Module is a modular short-wave infrared heat source designed for material testing, localized heat treatment, composite processing, and research thermal loading. Featuring high-power quartz halogen lamps and a high-reflectivity structure, the module directs radiant energy to target areas, enabling fast, non-contact, and adjustable power surface heating. Each module covers an approximate nominal working area of 330×70 mm. It can operate independently for narrow strip preheating or be arranged in parallel arrays to create wider, larger heated zones. For large-area temperature fields, multi-zone independent power control combined with infrared thermometry or thermal imaging feedback allows for power compensation across center, edge, and seam regions. Unlike furnace-based heating, short-wave infrared radiation targets the sample surface directly, minimizing wasted thermal input to surrounding air, fixtures, and non-target areas. This makes it ideal for applications requiring rapid start-stop cycles, localized heating, and integration with other test equipment.

Product Positioning

Modular Short-Wave Infrared Heat Source

Single module: strip heater with a heating surface of approximately 330×70 mm. Can be used independently or arrayed to expand the heating area.

High-Reflectivity Directional Radiation

The high-reflectivity structure redirects divergent radiation back to the working surface, improving effective radiation utilization and reducing heat accumulation at the rear.

Product Type

Surface heatingQuartz lamp
Download Product Manual (PDF)
Download Technical Specifications

How it works

When current passes through the tungsten filament inside a quartz halogen lamp, it rapidly heats up and emits continuous radiation dominated by near-infrared (NIR) and short-wave infrared (SWIR). A high-reflection structure redirects radiation that would otherwise scatter away from the target area, concentrating more energy on the work zone. As the sample surface absorbs this infrared radiation, light energy is converted into heat, enabling rapid temperature rise.

The module functions as a "thermal field building block" with versatile configurations: a single module provides rapid localized heating for narrow, elongated areas; multiple modules arranged side-by-side expand the heating width; modules combined along the length direction extend the continuous heating range; top/bottom or dual-sided opposing setups enable synchronized radiant heating on both surfaces; and multi-zone independent control allows power compensation to address thermal loss differences at the center, edges, or specific local areas.

Important Notice:Temperature, heating rate, temperature control fluctuation, and uniformity are typical operating condition metrics. Final performance depends on sample material, thickness, surface condition, absorptivity, working distance, mounting method, temperature measurement system, and cooling conditions; acceptance shall be based on agreed-upon operating conditions. After multi-module拼接 for large-area thermal fields, zone compensation and thermal field verification must be performed again.

Core Advantages

Modular short-wave infrared heat source built with high-power quartz halogen lamps and high-reflectivity structures. Features rapid start/stop, non-contact heating, array拼接 capability, and multi-zone independent compensation.

01

Fast thermal response

Quartz halogen lamps have low thermal inertia, enabling rapid initiation and termination of infrared output. Ideal for quick preheating, short-duration thermal loading, dynamic power adjustment, and thermal cycling tests.

02

Modular planar heat source

Single module is approximately 330×70 mm. It can be used independently or expanded into a larger effective heating area via multi-module arrays, facilitating replacement, maintenance, scaling, and reconfiguration.

03

Non-contact local heating

Non-contact between module and specimen reduces contamination, indentation, and additional mechanical loads. Dedicated space provided for test equipment such as thermocouples, thermal cameras, and extensometers.

04

High-Reflectivity Directional Radiation

The reflector redirects radiation diverging backward and sideways toward the working surface, improving directional radiation utilization efficiency and reducing ineffective heat accumulation at the equipment's rear.

05

Closed-loop temperature control

Configurable thermocouple, infrared spot thermometer, or thermal imager paired with a PID controller and SCR power control unit for real-time lamp power adjustment, enabling heating, holding, program control, and over-temperature protection.

06

Flexible cooling options

For low-to-mid power or intermittent duty cycles, air cooling is suitable; for high power or prolonged continuous operation, water cooling is recommended to manage heat in the reflector, lamp end, housing, and critical structural components.

Key Technical Specifications

Product ModelKHQ-S350
Heating MethodQuartz halogen lamp short-wave infrared radiation heating
Heat Source TypeHigh-Power Quartz Halogen Lamp
Rated Power800~2000 W, configurable by operating condition
Primary radiation bandsApproximately 0.8 to 3 μm, with a peak around 1 μm.
Single-module nominal operating areaApprox. 330×70 mm, customizable
System heating start pointRoom temperature
Typical Closed-Loop Temperature ZoneApprox. 200–800°C*
Typical heating rateApproximately 50–70°C/s*
Typical steady-state temperature fluctuationApprox. ±1.5°C*
Typical Effective Zone Temperature UniformityApprox. ≤±2.5%*
Temperature Measurement MethodThermocouple, Infrared Thermometer, or Thermal Imager (optional)
Temperature ControlOptional PID closed-loop control
Power AdjustmentSCR, thyristor, or equivalent power control method
Cooling MethodAir-cooled or water-cooled: For high-power continuous operation, water cooling is preferred.
Standard Power SupplySingle-module AC 220 V ±10%, 50 Hz
Installation MethodFixed Bracket / Adjustable Bracket / Multi-Module Array
Custom ContentPower, dimensions, module count, mounting system, cooling, temperature measurement, and control systems

Typical Applications

Preheat material locally

Rapid preheating and localized heat treatment for metal sheets, strips, structural components, and weld zones.

Composite Material Machining

Preheating, softening, curing, and process research for thermoplastic composites, prepregs, and resin systems

Curing of Adhesives and Coatings

Rapid, non-contact heating and curing for adhesives, resins, coatings, and inks

Glass and Quartz Processing

Local preheating, hot-forming assistance, and thermal stress analysis for glass, quartz, and similar materials

Electronics and Functional Materials

Local heating, thermal response testing, and process validation for substrates, components, and functional materials.

Thermo-mechanical coupling test

The module can be positioned around testing equipment for tensile or fatigue tests to apply a non-contact thermal field to specified areas of the specimen.

Research Thermal Field Platform

Designed for temperature field, thermal cycling, thermal fatigue, and dynamic thermal loading research; compatible with thermal cameras and data acquisition systems.

System Configuration and Control Mode

Configuration TypeTypical ComponentsUse Cases
Basic Power RegulationFocusing heating head, power controller, cooling assembly, mounting bracketProcess exploration, rapid heating, and experiments with low constant-temperature precision requirements.
Closed-loop temperature controlBasic Configuration + Thermocouple or Infrared Temperature Sensor + PID ControllerTarget temperature control, heat preservation, over-temperature protection, and repeatability testing
Automated Integration SuiteClosed-loop system + 3-axis platform/robotic arm + data acquisition and host computerMulti-point switching, scan heating, test process linkage, and automatic recording

Selection Details & Customization Services

Product power, focal length, and control method should be determined jointly based on the sample and test objectives. Before selection, clarify the following information to ensure the spot size, heating rate, and temperature stability meet actual operating conditions:

  • Sample material, dimensions, thickness, weight, and surface condition
  • Heated zone dimensions, target temperature, allowable ramp-up time, and hold time
  • Temperature fluctuation, repeatability, measurement accuracy, and whether temperature curve logging is required
  • Fixed-point scanning, multi-position switching, or mobile scanning
  • Installation space, working distance, fixture interference, and cooling and safety protection conditions

Available Customizations

  • Different power outputs, focal lengths, and target spot sizes
  • Fixed, adjustable-angle, or three-axis movable mounting structures
  • Thermocouple, Infrared Thermometry, and Dual-Point Verification Solution
  • PID closed-loop temperature control, programmable temperature ramping, hold function, and over-temperature protection
  • Temperature, Power, and Alarm Data Collection and Export
  • Integrate with test machines, robotic arms, fixtures, and automation platforms

Usage and Safety Instructions

  • ⚠Strong visible and infrared radiation is emitted during operation. Do not look directly at the light source or focus area. Use appropriate eye and radiation protection equipment.
  • ⚠The sample, heating head tip, and surrounding structures may be hot. Install heat guards and allow adequate cooldown time after power-off.
  • ⚠Keep the air-cooled channel clear. Do not operate continuously if cooling is abnormal, the reflector surface is contaminated, or electrical connections are loose.
  • ⚠Infrared temperature readings are affected by emissivity, angle, and spot size coverage. For highly reflective metals, combine with thermocouples or use a calibrated measurement solution.
  • ⚠For adhesives, coatings, and materials that may emit volatiles, evaluate ventilation, smoke extraction, and fire safety conditions.

Product Value

800–2000 W
Configurable rated power
330 × 70 mm
Single-module nominal operating area
50–70°C/s
Typical heating rate

Uses high-power quartz halogen lamps and a high-reflection structure to direct short-wave infrared radiation onto target areas. Single modules can operate independently, or multiple modules can be tiled into an array to expand the heating surface. Combined with multi-zone independent power control and PID closed-loop regulation, it is suitable for localized material preheating, composite processing, coating curing, and research temperature field platforms.

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